Horrol Technology's fully automatic board loading machine is an automated equipment designed for SMT (surface mount technology) production lines, aiming to improve the efficiency and accuracy of circuit board feeding. The equipment realizes board feeding by replacing the anti-static material frame. It has a high degree of automation and is easy to operate. It can significantly improve the automation level and production efficiency of the production line. Horrol Technology's fully automatic board loading machine SMT board feeding machine automatic pusher, let technology accelerate you.

1. Product Overview

1.1 Introduction to Horrol Technology's fully automatic board loading machine

Horrol Technology's fully automatic board loading machine is an automated equipment designed for SMT (surface mount technology) production lines, aiming to improve the efficiency and accuracy of circuit board feeding. The equipment realizes board feeding by replacing the anti-static material frame. It has a high degree of automation and is easy to operate, which can significantly improve the automation level and production efficiency of the production line.

Horrol Technology's fully automatic board loading machine adopts an advanced PLC integrated control system and is equipped with an LED true color touch screen, providing an intuitive user interface. The equipment has a variety of step options (10, 20, 30, 40mm) to adapt to circuit boards of different sizes and production requirements. In addition, the equipment can place two material racks to achieve automatic frame change operation, reduce manual intervention, and improve production continuity.

In terms of technical parameters, Horrol Technology's fully automatic board feeder has stable power supply and load (220v/0.3kw), air pressure and flow (4-6bar, ≤10L/minute), track height (900±20mm), and allowable board thickness (0.4-5mm). The equipment running motor adopts a stepper motor to ensure precise control of the board feeding process. The fault detection system adopts I/O signal detection to improve the reliability and safety of the equipment.

1.2 Application Scenarios

Horrol Technology's fully automatic board loading machine is widely used in SMT production lines, especially in the board feeding process of circuit boards. Its main application scenarios include:

1. Automated production line : In a highly automated SMT production line, the fully automatic board loading machine replaces manual work of feeding circuit boards, reducing labor costs and improving production efficiency.
   
2. Multi-variety, small batch production : For production environments that require frequent changes in circuit board types, the fully automatic board loading machine can quickly replace the material frame to meet the production needs of multi-variety, small batches.
   
3. Production environment with high precision requirements : In situations where high precision is required for circuit board feeding, the fully automatic board loading machine ensures the accuracy of board feeding through a precise control system to avoid errors caused by human operation.
   
4. Large-scale continuous production : In large-scale continuous production, the fully automatic loading machine can work 24 hours a day without interruption, improving the continuity and stability of the production line.
   
5. Coordination with other equipment : The fully automatic board loading machine can be used in conjunction with other equipment on the SMT production line (such as placement machines, printing machines, etc.) to realize the automation of the entire production line and improve overall production efficiency.
   

In summary, Horrol Technology's fully automatic panel loading machine meets the strict requirements of the modern electronic manufacturing industry for automation equipment with its high efficiency, precision and stable performance, and is one of the indispensable automation equipment in the SMT production line.

2. Technical parameters

2.1 Equipment Model and Control Module

Horrol Technology's fully automatic board loading machine has multiple models to adapt to SMT production lines of different sizes and needs. The following is the information of each model and its corresponding control module:

• HR-AU-250 : This model is equipped with a PLC industrial control module and is an entry-level fully automatic panel loader suitable for small and medium-sized SMT production lines.
• HR-AU-330 : It also uses PLC industrial control module, but its size and capacity are larger than HR-AU-250, which is suitable for medium-scale production needs.
• HR-AU-390 and HR-AU-460 : Both models also use PLC industrial control modules, but have greater processing power and higher board delivery efficiency, suitable for large-scale production lines.

All models use Siemens PLC industrial control modules to ensure the stability and reliability of the equipment. The PLC control module can handle complex logic control and adapt to changing production needs. It is also easy to connect to the modern industrial Internet to achieve intelligent production.

2.2 Size and Power Requirements

The size and power requirements of Horrol Technology's fully automatic board loading machine are as follows to ensure that users can choose the appropriate equipment according to the actual production space and power conditions:

• HR-AU-250 : The overall dimensions are 1100x780x1200mm, and the power requirement is 220v/0.3kw.
• HR-AU-330 : The overall dimensions are 1400x860x1200mm, and the power requirement is 220v/0.3kw.
• HR-AU-390 : The overall dimensions are 1500x920x1200mm, and the power requirement is 220v/0.3kw.
• HR-AU-460 : The overall dimensions are 1600x1120x1200mm, and the power requirement is 220v/0.3kw.

The power requirements of these devices are all 220v/0.3kw, which means they can operate under standard industrial power conditions without the need for additional transformers or power adapters. The dimensions of the equipment have also been carefully designed to ensure maximum board delivery efficiency and operational convenience in a limited space. The track height is unified at 900±20mm, a standard height that matches other equipment in most SMT production lines for easy integration and operation.

3. Features

3.1 PLC integrated control system

One of the core competitiveness of Horrol Technology's fully automatic loading machine is its advanced PLC integrated control system. The system is based on Siemens PLC industrial control module, which provides powerful logic control capabilities for the equipment, ensuring operational flexibility and high production efficiency.

• Stability and reliability : Siemens PLC industrial control modules are well-known for their high stability and reliability. They can operate stably in various industrial environments, reducing the risk of production interruptions caused by control system failures.
• Programming and operation convenience : The PLC system integrates easy-to-use programming software, making the operation and maintenance of the equipment easier. Users can quickly adjust the control program according to production needs to achieve customized board delivery process.
• Intelligent production : The PLC control system supports connection with the industrial Internet, allowing the fully automatic loading machine to be easily integrated into the intelligent production line to achieve real-time monitoring and remote control of data.

3.2 Step selection and transmission direction

Horrol Technology's fully automatic board loading machine provides a variety of step options to adapt to circuit boards of different sizes and production requirements, ensuring the flexibility and accuracy of the board feeding process.

• Pitch selection : The equipment provides four pitch options (10mm, 20mm, 30mm, 40mm), which users can adjust according to the size of the circuit board and the requirements of the board feeding speed. This flexibility enables the equipment to adapt to changing production environments, whether it is large-scale production or multi-variety small-batch production.
• Conveying direction : The fully automatic board loading machine supports the choice of conveying direction from left to right or from right to left. This function enables the equipment to be flexibly integrated into SMT production lines with different layouts. Whether it is a straight line layout or an L-shaped layout, the fully automatic board loading machine can meet the board feeding needs of the production line.
• Efficiency and accuracy : The use of stepper motors ensures the accuracy of step adjustment and avoids production problems caused by board feeding errors. At the same time, accurate step control also improves board feeding efficiency and reduces the loss and damage of circuit boards during the transmission process.

In summary, the PLC integrated control system and the functional characteristics of step selection and transmission direction of Horrol Technology's fully automatic board loading machine make it an ideal automated board feeding solution in SMT production lines. These characteristics not only improve production efficiency, but also ensure the stability and reliability of the board feeding process, meeting the strict requirements of the modern electronic manufacturing industry for automation equipment.

4. Equipment advantages

4.1 Small footprint

The Horrol Technology fully automatic panel loading machine is designed with full consideration of space utilization efficiency. Its compact body design makes the floor space extremely small, only 0.2 square meters. This feature allows the equipment to be easily deployed even in a space-constrained production environment, especially suitable for small and medium-sized SMT production lines. According to the data provided, the HR-OK-6000 model fully automatic panel loading machine has an overall dimension of 510x470x1470mm, covering an area of ​​about 0.2 square meters, while the HR-OK-8000 model has an overall dimension of 550x500x1470mm, covering an area of ​​about 0.3 square meters. This design not only saves valuable factory space, but also reduces the complexity of the production environment layout, making the planning and adjustment of the production line more flexible.

4.2 Anti-stuck board induction protection device

Horrol Technology's fully automatic board loading machine is equipped with an advanced anti-stuck board sensing protection device, which is essential to ensure the continuous operation of the production line and reduce operator intervention. The anti-stuck board sensing protection device can monitor abnormal conditions in the board feeding process in real time, such as circuit board jams or board feeder blockage. Once an abnormality is detected, the system will automatically stop running and sound an alarm, waiting for the operator to intervene. This feature not only improves the safety of the equipment, but also reduces the risk of production interruptions and potential equipment damage caused by board jams.

According to the information provided, the fault detection system of Horrol Technology's fully automatic board feeder uses I/O signal detection, which has a fast response speed and high reliability, and can capture abnormal conditions in the operation of the equipment in a timely and accurate manner. In addition, the use of stepper motor control and photoelectric sensors in the equipment further improves the accuracy and stability of the board feeding process, thereby reducing the risk of board jams. Through the comprehensive application of these technologies, Horrol Technology's fully automatic board feeder not only ensures production efficiency, but also provides users with additional safety guarantees.

5. Operation interface and maintenance

5.1 LED true color touch screen

The operating interface of Horrol Technology's fully automatic loading machine uses an LED true color touch screen, providing an intuitive and easy-to-operate user interaction platform. This touch screen technology has significant advantages over traditional touch screens, especially in color reproduction and operating experience.

• Color reproduction : The true color touch screen uses RGBW four-primary color technology and adds a white filter, making the screen display brighter and more colorful, with higher brightness and contrast. This high color reproduction helps operators to more accurately identify the information on the screen and reduce the possibility of misoperation.
  
• Operation experience : The LED true color touch screen has fast response speed, high touch accuracy, supports multi-touch, can recognize pen touches and palm touches, and provides a rich user experience. This is especially important for SMT production lines that require fast response and precise operation.
  
• Durability : There is no moving parts in the true color touch screen, so its life is long, reducing wear and tear and maintenance costs caused by long-term use.
  
• Easy maintenance : Capacitive touch screens only need to be calibrated once or not at all after production, while resistive technology requires regular calibration. This reduces the workload of equipment maintenance and improves production efficiency.
  

5.2 Fault Detection and Maintenance

The fault detection system of Horrol Technology's fully automatic loading machine uses I/O signal detection. This detection method has a fast response speed and high reliability, and can capture abnormal conditions in the operation of the equipment in a timely and accurate manner. The following are some key maintenance measures:

• Regular inspection : The equipment should be regularly inspected for maintenance, including checking the power cord, sensor connection, control box light status, etc., to ensure the normal operation of the equipment.
  
• Anti-board jam induction protection : The anti-board jam induction protection device of the equipment can monitor abnormal conditions in the board feeding process in real time, such as circuit board jam or board feeder blockage. Once an abnormality is detected, the system will automatically stop running and sound an alarm.
  
• Cleaning and maintenance : Daily maintenance of the fully automatic loading machine also includes cleaning work, especially around the sink and belt brushes, to prevent the accumulation of debris and garbage from affecting the performance of the equipment.
  
• Lubricating oil filling : In order to ensure the smooth operation of gears and chains, it is recommended to lubricate the chains and gears every quarter to reduce wear and extend the life of the equipment.
  
• Troubleshooting : When the equipment does not work or trips, check whether the power is turned on, whether the power cord is broken or damaged, whether the voltage meets the requirements, etc. When the equipment makes abnormal noises, check whether the chain and gears are intact, and add lubricating oil from time to time.
  

Through these maintenance measures, Horrol Technology's fully automatic loading machine can maintain the best working condition, reduce the occurrence of failures, and improve production efficiency and equipment life.

6. Conclusion

Horrol Technology's fully automatic board loading machine plays an important role in the SMT production line with its high efficiency, precision and stable performance. Through an in-depth analysis of the product overview, technical parameters, functional characteristics, equipment advantages, and operation interface and maintenance, we can draw the following conclusions:

6.1 Improve production efficiency and accuracy

The fully automatic board loading machine significantly improves production efficiency and reduces the need for manual operation by automating the board feeding process. The application of stepper motor and PLC integrated control system ensures precise control of the board feeding process and reduces errors caused by manual operation.

6.2 Strong adaptability

The equipment provides a variety of step distance options and transmission directions, making it adaptable to circuit boards of different sizes and changing production environments. This flexibility enables the fully automatic board loading machine to meet the different needs of mass production and multi-variety small batch production.

6.3 Security and Reliability

Horrol Technology's fully automatic board loading machine is equipped with an anti-stuck board induction protection device and an I/O signal detection system to improve the safety and reliability of the equipment. These features not only reduce the risk of production interruptions, but also reduce potential equipment damage.

6.4 User-friendly operation interface

The use of LED true color touch screen provides an intuitive and easy-to-operate user interaction platform, which improves the convenience and accuracy of operation. At the same time, the equipment is easy to maintain, which reduces the maintenance workload and improves production efficiency.

6.5 Saving space and cost

The compact design of the fully automatic loading machine saves valuable factory space and reduces the complexity of the production environment layout. In addition, the high degree of automation of the equipment reduces labor costs and improves the economic benefits of the production line.

In summary, Horrol Technology's fully automatic board feeder has become an ideal automated board feeding solution in SMT production lines with its excellent performance and practicality, meeting the strict requirements of the modern electronic manufacturing industry for automation equipment.