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Stainless steel drive shaft fully automatic sole cleaning machine hot bath cleaning sheet metal technology durable and clean more clean

Author:合瑞东 Click: Time:2024-11-04 19:38:05 From:海言瑞语

1. Structural design advantages

1.1 304 stainless steel sheet metal frame

The sheet metal frame of the Horrol Technology fully automatic sole cleaning machine is made of 1.5mm thick 304 stainless steel, which is widely used for its excellent corrosion resistance and formability. 304 stainless steel contains 18-20% chromium and 8-10.5% nickel, which makes it stable and durable in various environments. This choice of Horrol Technology not only ensures the long-term use of the equipment, but also reflects its emphasis on product durability and stability.

  • Corrosion resistance : The high chromium and nickel content of 304 stainless steel makes it perform well in humid environments, making it suitable for equipment such as sole cleaning machines that are often exposed to moisture.
  • Strength & Durability : 1.5mm thickness provides enough strength to withstand the wear and pressure of daily use.
  • Aesthetics : The brushed surface treatment of 304 stainless steel not only enhances the visual effect, but also improves the surface's scratch resistance.

1.2 Seamless welding and oil film wire drawing process

Horrol Technology uses seamless welding technology in the manufacturing process of the fully automatic sole cleaning machine. This technology is achieved through laser or argon arc welding, which ensures the close connection between the sheet metals and avoids the unevenness and welding marks that may be produced by traditional welding methods. This seamless connection not only improves the appearance of the equipment, but also enhances the integrity and waterproof performance of the structure.

  • Seamless welding : Horrol Technology uses seamless welding technology to achieve a smooth transition between sheet metals, reduce potential weaknesses at welding points, and improve the stability and safety of the equipment.
  • Oil film drawing process : After welding, Horrol Technology uses oil film drawing process to treat the surface. This process not only improves the appearance texture of the product, but also increases the wear resistance and corrosion resistance of the surface.
  • Maintenance convenience : Horrol Technology's design team has designed a detachable split structure at the places where holes need to be opened in the sheet metal, so that components can be disassembled and installed without turning over the equipment during later maintenance, which greatly simplifies the maintenance process and reduces maintenance costs.

To sum up, the structural design advantage of Horrol Technology's fully automatic sole cleaning machine lies in the high-quality materials and advanced manufacturing processes it uses. These advantages together ensure the durability, stability and ease of maintenance of the equipment, providing users with high-performance and high-efficiency cleaning solutions.

1.3 Weld hot bath cleaning technology

After the sheet metal welding of the fully automatic sole cleaning machine is completed, Horrol Technology uses hot bath cleaning technology for passivation treatment, making the 304 stainless steel more durable and rust-proof.

2. Control system advantages

2.1 Integrated controller and one-button mode switching

The control system of Horrol Technology's fully automatic sole cleaning machine is one of its core competitiveness. The integrated controller is the "brain" of the equipment, responsible for coordinating and controlling the work of all electronic components. Horrol Technology uses its technical advantages in the SMT industry to achieve full process self-sufficiency from development, patch, manufacturing, burning to testing, ensuring the stability and reliability of the controller.

  • Integrated controller : The design of the integrated controller integrates all electronic components in one box and connects them through ports, simplifying the control system architecture of the equipment. This integrated design not only reduces the use of external connection lines and reduces the failure rate, but also improves the stability and service life of the equipment. According to the data provided by Horrol Technology, the mean time between failures (MTBF) of the integrated controller has reached 5,000 hours, far exceeding the industry average.
  • One-touch mode switching : The integrated controller of Horrol Technology's fully automatic sole cleaning machine supports one-touch switching between manual and automatic modes, which greatly improves the convenience of operation. Users can quickly adjust the working mode of the device according to different scene requirements without complicated setup process. For example, during peak traffic hours, you can quickly switch to automatic mode to improve cleaning efficiency; when there are fewer people, you can switch to manual mode to save energy. According to user feedback, the frequency of use of the one-touch switching mode is more than 3 times that of the traditional multi-step operation mode, which significantly improves the user experience.

2.2 Automatic alarm function

Horrol Technology's air shower room sole cleaning machine is equipped with an automatic alarm function, which can promptly remind users when the equipment fails or requires maintenance, ensuring the normal operation and safe use of the equipment.

  • Fault detection and alarm : The integrated controller can monitor the operating status of the equipment in real time through I/O signal detection. Once an abnormality is detected, such as pump failure, water level abnormality, etc., the controller will immediately trigger an audible and visual alarm and prompt specific fault information on the display. This instant alarm mechanism enables users to discover and deal with problems in the first place, avoiding further damage to the equipment and potential safety risks.
  • Low water level alarm : In addition to fault alarm, Horrol Technology's fully automatic sole cleaning machine also has a low water level automatic alarm function. When the water level in the tank is lower than the set value, the device will automatically sound an alarm to remind the user to add water in time to ensure the cleaning effect and the normal operation of the equipment. This function is especially suitable for long-term unattended occasions, which can effectively avoid equipment damage caused by lack of water.

In summary, the control system advantages of Horrol Technology's industrial sole cleaning machine lie in its integrated design, one-button switching mode, and automatic alarm function. These features together improve the stability, ease of operation and safety of the equipment, providing users with efficient and reliable cleaning solutions.

3. Cleaning effect advantage

3.1 Synchronous belt brush design

One of the cleaning effect advantages of Horrol Technology's fully automatic sole cleaning machine is its unique synchronous belt brush design. This design uses a T5 toothed synchronous belt brush that closely engages with the stainless steel main drive shaft to ensure high efficiency and consistency during the cleaning process.

  • Materials and technology : The belt brush is made of imported polyurethane, formed by a self-developed mold, and sewn by computer. This fine processing technology makes the brush more durable and not easy to fall off. This design of Horrol Technology allows the brush to evenly contact the sole during the cleaning process, improving the cleaning efficiency and effect.
  • Durability : Compared with traditional ordinary smooth belts or toothless conveyor belts, Horrol Technology's synchronous belt brushes show higher durability. According to Horrol Technology's test data, the service life of this brush is more than 50% longer than that of ordinary brushes, reducing the frequency of replacement and reducing long-term operating costs.
  • Cleaning effect : Horrol Technology's synchronous belt brush design can achieve a 99% cleaning rate, ensuring that the dirt and dust on the soles of shoes are effectively removed. This high-efficiency cleaning effect has been verified by the actual application of many companies. User feedback shows that after using Horrol Technology's sole cleaning machine, there is almost no stain left on the white paper.

3.2 Cleaning without dead corners

Another major cleaning effect advantage of Horrol Technology's fully automatic cleaning machine is its ability to clean without dead ends. This advantage is due to the design of the equipment, which can ensure that every part of the sole is thoroughly cleaned.

  • Full coverage : Horrol Technology's fully automatic shoe washing machine adopts a wrap-around cleaning design, and the belt brush fully covers the soles of the shoes to ensure that there are no dead corners in the cleaning. This design is particularly suitable for environments that require high cleaning standards, such as clean rooms, laboratories, etc.
  • High-lift drainage system : Horrol Technology's fully automatic sole cleaning machine is equipped with a 15-meter high-lift DC brushless water pump, which solves the problem of high-lift drainage. At the same time, an anti-backflow device is added to the drainage pipeline of the equipment to ensure smooth drainage and avoid backflow problems caused by height, further improving the applicability and cleaning effect of the equipment.
  • Inclined funnel-shaped sink design : The sink of Horrol Technology's fully automatic cleaning machine adopts an inclined funnel-shaped design, and the water outlet holes are arranged with tap water for flushing water inlet. This design greatly reduces the chance of the sewage pump being damaged by clogging due to dirty particles, and also improves the filtration efficiency of the granular components of mud and dirt in the sewage, ensuring the long-term stable operation and cleaning effect of the equipment.

To sum up, the cleaning effect advantage of Horrol Technology's fully automatic sole cleaning machine lies in its synchronous belt brush design and no-dead-angle cleaning ability. These designs and functions together ensure the high efficiency and high cleaning standards of the equipment, providing users with a reliable and efficient cleaning solution.

4. Advantages of sewage system

4.1 DC high pressure sewage pump

One of the core advantages of the sewage system of Horrol Technology's fully automatic sole cleaning machine is the design and application of its DC high-pressure sewage pump. This design ensures the efficient drainage and sewage discharge capabilities of the equipment, improving the overall cleaning effect and durability of the equipment.

  • High-lift design : The lift of Horrol Technology's DC high-pressure sewage pump reaches 15 meters and the power reaches 90 watts. This design enables the sewage pump to adapt to various complex drainage environments, whether it is horizontal, downward or through the ceiling, it can effectively discharge sewage. According to Horrol Technology's test data, the drainage efficiency of this sewage pump is more than 5 times higher than the common low-power 2~3 meter lift water pump on the market.
  • Safety performance : The sewage pump uses 24V DC voltage. Compared with the water pump with 220V AC voltage, the DC pump is safer and more reliable, reduces the risk of electric shock, and is suitable for various public occasions and industrial environments.
  • Easy maintenance : The design of Horrol Technology's sewage pump takes into account the later maintenance and replacement. Through the simplified design and easy-to-disassemble structure, maintenance personnel can quickly troubleshoot and replace parts, reducing maintenance costs and time.

4.2 Strong filter cotton filtration

Horrol Technology's fully automatic sole cleaning machine uses powerful filter cotton in the sewage system. This design significantly improves the efficiency of sewage filtration and reduces the maintenance requirements of the sewage pump and the equipment failure rate.

  • High-efficiency filtration : The powerful filter cotton used by Horrol Technology can effectively filter out the silt and dirt particles in the sewage before it reaches the sewage pump. This filter cotton has high filtration accuracy and can intercept most particles larger than 50 microns. According to Horrol Technology's tests, the clarity of the filtered water has increased by more than 90%.
  • Long life design : Horrol Technology's filter cotton is made of durable materials and has a long service life. Under normal use conditions, the replacement cycle is more than 2 times longer than ordinary filter cotton, reducing the replacement frequency and reducing operating costs.
  • Environmentally friendly materials : The filter cotton materials selected by Horrol Technology are all environmentally friendly materials. They are not only environmentally friendly, but also do not produce harmful substances during use, ensuring the green operation of the equipment.

To sum up, the advantage of the sewage system of Horrol Technology's fully automatic sole cleaning machine lies in its efficient DC high-pressure sewage pump and powerful filter cotton filtration design. These advantages together ensure the equipment's efficient drainage and sewage discharge capabilities as well as environmental protection and economy, providing users with a reliable, economical and environmentally friendly cleaning solution.

5. Advantages of water inlet and water level control

5.1 Non-contact liquid level sensor

A major innovation of Horrol Technology's fully automatic sole cleaning machine in terms of water inlet and water level control is the use of a contactless liquid level sensor. The application of this technology has greatly improved the stability of the equipment and the convenience of maintenance.

  • Sensing sensitivity : The non-contact liquid level sensor uses advanced signal processing technology and high-speed signal processing chips, which can break through the influence of container wall thickness and realize true non-contact detection of liquid level height in a closed container. This sensor has high sensing sensitivity and can accurately capture water level changes, avoiding possible misjudgments and failures of traditional contact sensors.
  • Easy maintenance : Since the non-contact level sensor does not need to come into direct contact with the liquid, it will not be corroded by corrosive liquids such as strong acids and alkalis, and will not be affected by scale or other debris. This design reduces maintenance requirements, extends the service life of the sensor, and reduces long-term operating costs.
  • Multi-point serial wiring : The contactless liquid level sensor supports multi-point serial wiring, which means that the sensor can be installed in multiple locations to achieve comprehensive monitoring of the water level. This flexibility allows Horrol Technology's fully automatic sole cleaning machine to adapt to different working environments and needs.

5.2 Pulse flush valve

The pulse flush valve used in Horrol Technology's fully automatic sole cleaning machine is another major advantage of its water inlet and water level control. The design and application of this flush valve improves the efficiency and reliability of the equipment.

  • Pulse control : The pulse flush valve controls water inlet through water pressure and pulses. Compared with traditional float or probe sensors and large water inlet valves, the pulse flush valve can control water inlet more stably and accurately, avoiding problems such as instability, overflow, misjudgment and poor water inlet.
  • Energy-saving and high efficiency : The pulse flush valve adopts a compact three-way design. As long as there is water in the water inlet pipe, water can be replenished through the controller and water level sensor. This design is not only energy-saving, but also reduces electricity consumption and reduces operating costs.
  • System compatibility : The pulse flush valve combined with the contactless liquid level sensor can achieve precise water level control. This integrated water level control system is compatible with the integrated controller of Horrol Technology, further improving the automation level and operation convenience of the equipment.

To sum up, the advantages of Horrol Technology's fully automatic sole cleaning machine in water inlet and water level control are reflected in the high sensitivity and easy maintenance of the contactless liquid level sensor, as well as the energy-saving, high efficiency and system compatibility of the pulse flush valve. These features together improve the operating efficiency and reliability of the equipment, and provide users with a more intelligent and automated cleaning solution.

6. Sensor technology advantages

6.1 Radar Microwave Sensor

The sensor technology advantage of Horrol Technology's fully automatic sole cleaning machine is mainly reflected in the application of its radar microwave sensor. The use of this technology has greatly improved the intelligence level of the equipment and user experience.

  • High sensitivity and stability : The radar microwave sensor model CDM360 used by Horrol Technology is known for its high sensitivity and stability. This sensor can instantly sense and activate the device when a moving person passes by, without physical contact, reducing the misjudgment and insensitivity that may occur in traditional infrared sensors. According to Horrol Technology's test data, the sensitivity of the radar microwave sensor is more than 3 times that of the traditional infrared sensor, and the misjudgment rate is reduced by 90%.
  • Long life and low maintenance cost : Radar microwave sensors have a much longer service life than other types of sensors due to their stable performance and durable construction. Data provided by Horrol Technology shows that the average trouble-free operation time (MTBF) of radar microwave sensors exceeds 5 years, while the MTBF of common infrared sensors on the market usually does not exceed 2 years. This means that the maintenance cost and replacement frequency of radar microwave sensors are greatly reduced, providing users with a more economical long-term operation solution.
  • Strong environmental adaptability : The operating temperature range of radar microwave sensors is -20°C to +55°C, and they can adapt to a variety of climatic conditions and environments, whether it is a cold winter or a hot summer, they can maintain a stable working state. In addition, radar microwave sensors are insensitive to changes in light and can accurately sense even in strong or dark light environments, which is particularly important for applications in indoor and outdoor environments.
  • Technical parameter advantages : Horrol Technology's radar microwave sensor has a transmission frequency of 24.125 GHz, a transmission frequency density of less than 5mW/cm², a power supply voltage of DC5-12V, a current consumption of less than 10mA, and an installation height of less than 3 meters. The setting of these technical parameters ensures the high performance and safety of the sensor in various application scenarios.

In summary, the radar microwave sensor technology advantages of Horrol Technology's fully automatic sole cleaning machine lie in its high sensitivity, stability, long life and strong environmental adaptability. These characteristics together provide users with an efficient, reliable and economical intelligent sensing solution.

7. Water absorption performance advantage

7.1 Coral Fleece Super Absorbent Pad

The water absorption performance advantage of Horrol Technology's fully automatic sole cleaning machine is mainly reflected in the coral fleece super absorbent pad it uses. The selection and design of this material enables the equipment to perform well in water absorption efficiency and durability.

  • Material characteristics : Coral fleece material has a high density between fibers, is coral-shaped, has good coverage, and can quickly absorb water. The coral fleece super absorbent pad selected by Horrol Technology adopts a multi-layer composite structure. This structural design significantly improves the water absorption speed and capacity of the absorbent pad. According to the experimental data of Horrol Technology, the water absorption efficiency of the coral fleece super absorbent pad is more than 3 times that of ordinary absorbent materials.
  • Durability and environmental protection : Horrol Technology's coral fleece super absorbent pad is made of washable and machine washable material, does not shed and can be used repeatedly, which not only reduces the frequency of replacement and reduces the cost of use, but also meets environmental protection requirements. Compared with traditional sponges or PVA materials that are easy to shed and not durable, coral fleece super absorbent pads can maintain water absorption performance in long-term use and reduce secondary pollution caused by material damage.
  • Anti-slip design : The back of the coral fleece super absorbent pad of Horrol Technology adopts a point plastic anti-slip design, which can achieve natural anti-slip without additional adhesion, ensuring stability and safety during use. This design reduces the risk of slipping due to slippery ground and improves the safety of the use occasion.
  • Easy maintenance : The coral fleece super absorbent pad is easy to maintain. It only needs to be cleaned and dried regularly to restore it to its original state, which greatly simplifies the maintenance process. The absorbent pad provided by Horrol Technology is easy to disassemble and install, which is convenient for users to carry out daily cleaning and maintenance.

To sum up, the water absorption performance advantage of Horrol Technology's fully automatic sole cleaning machine lies in the coral fleece super absorbent pad it uses. This material not only has high water absorption efficiency and durability, but also shows significant advantages in environmental protection and maintenance, providing users with an efficient, economical and safe water absorption solution.

8. Durability advantage

8.1 Stainless steel drive shaft

One of the durability advantages of Horrol Technology's fully automatic sole cleaning machine is reflected in the stainless steel drive shaft it uses. The selection and design of this key component is crucial to the long-term and stable operation of the equipment.

  • Material selection : The drive shaft material selected by Horrol Technology is stainless steel, which has excellent corrosion resistance and wear resistance and can maintain stable performance in various environments. The use of stainless steel drive shaft ensures that the equipment can operate without trouble for a long time even in high humidity and corrosive environments. According to Horrol Technology's test data, the life of the stainless steel drive shaft is more than 3 times that of ordinary carbon steel.
  • Structural design : Horrol Technology's stainless steel drive shaft is fixed with fixed aluminum blocks and ear bearings. This design provides stable support and reduces vibration and noise during operation. The outer layer of the main drive shaft is wrapped with T5 toothed Teflon rubber rings. This design not only enhances wear resistance, but also improves transmission efficiency and stability. The low friction coefficient of Teflon material allows the drive shaft to maintain efficient transmission performance after long-term operation.
  • Maintenance convenience : Horrol Technology's stainless steel drive shaft design takes into account later maintenance and replacement. Through simplified design and easy-to-disassemble structure, maintenance personnel can quickly troubleshoot and replace parts. This design reduces maintenance costs and time, and improves the availability and economy of the equipment.
  • Load capacity : Horrol Technology's stainless steel drive shaft can withstand greater torque and pressure. According to the data provided by Horrol Technology, the drive shaft can stably transmit a torque of up to 5Nm and a speed of up to 100rad/min, meeting the operating requirements of the sole cleaning machine under high load conditions.

To sum up, the durability advantage of Horrol Technology's fully automatic sole cleaning machine lies in the selection of stainless steel drive shafts, structural design, ease of maintenance and load capacity. These features together ensure the long-term stable operation and high efficiency of the equipment, providing users with a reliable and durable cleaning solution.

Stainless steel drive shaft fully automatic sole cleaning machine hot bath cleaning sheet metal technology durable and clean more clean
The structural design advantage of Horrol Technology's fully automatic sole cleaning machine lies in the high-quality materials and advanced manufacturing processes it uses. These advantages together ensure the durability, stability and ease of maintenance of the equipment, providing users with high-performance and high-efficiency cleaning solutions.
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