1. Equipment Overview

1.1 Definition and function of equipment

Horrol Technology's fully automatic sole cleaning machine is a device specially designed for cleaning soles at the entrance. Its main purpose is to solve the problem of dirt and dust brought into the room by the soles of shoes. The device is automatically started by induction, and uses the soaked track brush to rotate and rub the soles of shoes to effectively remove the dirt and dust on the soles of shoes, thereby establishing a barrier to block dirt and dust at the entrance, reducing the workload of indoor floor cleaning and maintaining the cleanliness of the indoor environment.

1.2 Equipment components

Horrol Technology's fully automatic sole cleaning machine consists of the following key components to ensure its efficient and stable operation:

• 304 stainless steel sheet metal: The main structural material of the equipment, providing a strong and durable shell while being easy to clean and maintain.

• Equipment operation motor: the core component that drives the brush rotation and equipment operation, ensuring the stable operation of the equipment.

• Integrated controller: As the “brain” of the device, the integrated controller is responsible for receiving sensing signals and controlling the start and stop of the device, as well as the operation of other electronic components.

• Radar Microwave Sensor: responsible for sensing the entry and exit of people, triggering the equipment to start automatically, and realizing contactless operation.

• Water level sensor: monitors the water level in the water tank to ensure the device operates at the appropriate water level to prevent dry boiling or overflow.

• DC high-pressure water pump: used to effectively discharge the wastewater after cleaning out of the equipment and keep the sink clean.

• Flush water inlet solenoid valve: controls the water inlet to ensure the stability of the water level in the sink.

• Synchronous belt brush: It is a key component that comes into direct contact with the sole and cleans the dirt and dust on the sole through rotational friction.

• Stainless steel drive shaft: transmits power and ensures stable operation of the brush.

• Bearing gear chain: connects transmission components to ensure effective transmission of power.

• Stainless steel support ribs: enhance the stability of the equipment structure.

• Synchronous belt supported transmission ball: reduces friction during transmission and improves transmission efficiency.

• Bearing fixing aluminum block: fixes the bearing to ensure stable operation of the transmission shaft.

• Coral Fleece Super Absorbent Pad: Located at the outlet of the device, it is used to absorb residual moisture from the soles of shoes to improve cleaning results.

• Height-adjustable horseshoe feet: The height of the equipment can be adjusted according to ground conditions to ensure that the equipment is placed stably.

The above components together constitute the Horrol Technology fully automatic sole cleaning machine, which can effectively clean the soles in various environments and improve the level of environmental hygiene.

2. Features

2.1 Radar Microwave Sensing

Horrol Technology's fully automatic sole washing machine uses advanced radar microwave sensing technology, model CDM360 radar microwave sensor, to achieve highly sensitive sensing of people entering and leaving. The sensor works based on the Doppler effect, detecting moving objects in the area by emitting and receiving reflected electromagnetic waves. When a person passes by, the frequency of the reflected wave changes, triggering the device to automatically start the cleaning program. This sensing method avoids the misjudgment and insensitivity problems that may occur in traditional infrared sensors, such as misjudgment or non-operation caused by white reflection and black absorption, and improves the reliability of the equipment and user experience. The stability and durability of the radar microwave sensor also means a longer service life and lower maintenance costs. Data shows that under normal use, the sensor hardly needs to be replaced within a few years, saving the company long-term maintenance costs.

2.2 Automatic rotation of belt brush

The scrubbing area of ​​the Horrol Technology air shower room sole cleaning machine uses a T5 toothed synchronous belt brush, which is closely engaged with the stainless steel main drive shaft to achieve the function of automatically rotating to clean the sole. This belt brush is made of imported new polyurethane material, one-piece molded and computer sewn, and sewn with bond thread, which enhances durability and cleaning effect. The design of the belt brush allows for quick replacement. Only four long screws on the inner side of the sink need to be removed to maintain or replace the brush, which greatly simplifies the subsequent maintenance work. Compared with traditional smooth belts or toothless conveyor belts, the T5 toothed synchronous belt brush provides more effective cleaning capabilities, reduces problems such as hair removal, breakage, and debonding, and ensures long-term stable operation.

2.3 Automatic water inlet and water level sensing

The automatic water inlet system of the Horrol Technology Industrial Shoe Cleaning Machine consists of a water inlet solenoid valve and a water level sensor, which realizes precise water level control. The water inlet solenoid valve adopts a four-point interface pulse flush valve, while the water level sensor adopts a contactless liquid level meter and a waterproof and easy-to-fix rubber block. This design makes the sensing more sensitive and the adjustment more convenient and quick. When the water level is lower than the set value, the water level sensor will send a signal to the integrated controller to trigger the water inlet solenoid valve to open, automatically replenish the water source, and maintain the appropriate water level in the sink. This automatic water inlet mechanism avoids the inconvenience of manual monitoring of the water level, and also reduces the risk of equipment damage caused by improper water level. Data shows that the use of Horrol Technology's water level sensor and water inlet solenoid valve can ensure that the equipment remains at the optimal working water level 99% of the time, thereby improving cleaning efficiency and equipment safety.

3. Equipment advantages

3.1 304 stainless steel sheet metal

The sheet metal part of the Horrol Technology fully automatic sole cleaning machine is made of 1.5mm thick 304 stainless steel, which is widely used in high-end equipment manufacturing due to its excellent corrosion resistance and forming performance. The surface of 304 stainless steel is not easy to rust and has a metallic white luster. It can be processed into a variety of surface states such as matte, bright, mirror, and brushed. This choice of Horrol Technology not only ensures the durability and stability of the equipment, but also makes the equipment more beautiful in appearance and easy to clean and maintain. In addition, the high tensile strength of 304 stainless steel (above 53kgf/mm2) ensures the robustness of the equipment under high-load operation, and its specific gravity of 7.95 also makes the equipment moderate in weight and easy to install and carry. This material choice of Horrol Technology has made the fully automatic sole cleaning machine reach the industry-leading level in durability, stability and aesthetics.

3.2 Integrated Controller

As the "brain" of Horrol Technology's fully automatic sole cleaning machine, the integrated controller undertakes the core task of the entire equipment operation control. Horrol Technology has used its technological advantages in the SMT industry to achieve independent research and development, production and testing of the integrated controller, ensuring the stability and reliability of the controller. The controller integrates multiple functions such as microwave induction control of motor operation, high and low water level detection, manual and automatic water change, leakage safety protection, etc. Through an operating interface, manual mode and automatic mode can be switched with one button, simplifying the operation process. In addition, the integrated controller also has an audible and visual alarm function, which can promptly remind the user when a fault occurs or the water level is low and there is a lack of water, improving the safety and convenience of the equipment. Data shows that the failure rate of Horrol Technology's integrated controller is less than 0.1% in the test of continuous operation for 10,000 hours. This data fully proves its excellent performance and reliability.

3.3 Synchronous belt brush

The synchronous belt brush of Horrol Technology's fully automatic sole cleaning machine is the key to its cleaning effect. The brush adopts a T5 toothed synchronous belt design, which is closely integrated with the stainless steel main drive shaft to ensure efficient cleaning capabilities. The brush material is made of imported polyurethane new material, which is integrally formed through a self-developed mold, and uses computer sewing technology and bondline sewing to enhance the durability and cleaning effect of the brush. This design enables the brush to maintain stable performance in harsh environments such as long-term operation and dirty water immersion, reducing problems such as hair loss, breakage, and debonding. Data shows that after 6 months of continuous use, the wear rate of Horrol Technology's synchronous belt brush is less than 5%, which is far lower than the industry average. This data fully proves its excellent durability and cleaning effect.

4. Application fields and effects

4.1 Application Areas

Horrol Technology's fully automatic sole cleaning machine is widely used in many fields due to its efficient cleaning ability and automated operation. The following are some of the main application scenarios:

• Industrial manufacturing: In the production workshops of optoelectronics, semiconductors, integrated circuits, new energy, medicine, food and other industries, the shoe sole cleaning machine, as part of the pollution control system, helps companies prevent ground pollution and create a cleaner production environment. According to industry data, companies using Horrol Technology's shoe sole cleaning machine have reduced their production workshop floor cleaning costs by about 30%, while also improving product qualification rates.

• Scientific research institutions: Scientific research institutions have extremely high requirements for the cleanliness of the environment. The application of Horrol Technology's fully automatic sole cleaning machine at the entrance of the laboratory effectively prevents the pollution of the experimental environment by sole dust and protects the safe operation of high-precision equipment.

• Medical system: Hospitals and other medical institutions have strict requirements on hygiene standards. The application of sole cleaning machines in these places reduces the risk of cross infection and improves the quality of environmental hygiene.

• Educational institutions: Schools and other educational institutions use shoe cleaning machines to not only keep the campus clean but also provide a more hygienic learning environment for students.

• Commercial buildings: In commercial places such as shopping malls and office buildings, the installation of shoe cleaning machines helps to maintain the cleanliness of public spaces and improve the overall image.

4.2 Cleaning effect

The cleaning effect of Horrol Technology's fully automatic sole cleaning machine is remarkable. Here are some specific data and effects:

• Cleaning efficiency: According to the test data of Horrol Technology, the sole cleaning machine can complete the cleaning of the soles within 2 seconds, and 99% of the dirt and dust are removed, ensuring the cleanliness of the soles of people passing by.

• Durability test: In a test of 6 months of continuous use, the wear rate of the synchronous belt brush was less than 5%, indicating the high durability of the equipment.

• User feedback: According to user feedback, after using Horrol Technology's fully automatic sole cleaning machine, the cleaning and maintenance costs of the indoor environment have been reduced by about 40%, and employees' satisfaction with the working environment has increased by 30%.

• Environmental impact: The use of the equipment reduces the use of chemical cleaning agents and reduces the impact on the environment, which is in line with the concept of building a green, healthy and efficient smart world.

• Actual cases: In the application cases of well-known companies such as Lenovo Group, Horrol Technology's fully automatic sole cleaning machine has maintained trouble-free and stable operation for more than a year of service, proving its efficiency and reliability in actual applications.

5. Maintenance and operation convenience

5.1 Maintenance convenience

The Horrol Technology air shower room cleaning machine is designed with full consideration of the convenience of later maintenance. The simplicity of maintenance is mainly reflected in the following aspects:

• Modular design: Each component of the equipment, such as the belt brush, filter plate, transmission shaft, etc., adopts modular design, which is convenient for quick disassembly and replacement. For example, when replacing the belt brush, you only need to remove the four long screws on the inside of the sink, which greatly reduces maintenance time and labor intensity.

• Detachable split design: Detachable splits are left at the places where holes need to be opened on the sheet metal surface. In this way, during later maintenance, the parts that need maintenance or replacement can be disassembled and installed without turning the equipment over, thereby improving maintenance efficiency.

• Inclined funnel-shaped sink design: The sink adopts an inclined funnel-shaped design, combined with arranged water pipe holes for flushing water inlet. This design helps to reduce the deposition of mud and dirt in sewage, reduces the risk of damage to the sewage pump due to blockage, and is also easy to clean and maintain.

• Application of high-efficiency filter cotton: Before the sewage reaches the sewage pump, high-efficiency filter cotton is installed to pre-filter the sewage, reducing the chance of water pump damage and simplifying the maintenance of the filtration system.

• Quarterly inspection and grease filling: The equipment recommends adding lubricating oil to the chain and gears every quarter. This regular maintenance measure helps to keep the transmission parts running smoothly and reduce the occurrence of failures.

5.2 Ease of operation

The ease of operation of Horrol Technology 's industrial shoe washing machine is mainly reflected in the following aspects:

• One-touch operation: The device is equipped with an integrated controller that can switch between manual and automatic modes with one button, simplifying the operation process. Users can start, stop and set other functions of the device with simple button operations.

• Automatic induction start: The equipment uses a radar microwave sensor to achieve automatic induction start, without the need for manual operation. The cleaning program is automatically triggered when a person passes by, improving convenience of use.

• Intelligent water level control: Through the cooperation of water level sensor and water inlet solenoid valve, the equipment can automatically control the water level. Users do not need to manually monitor water level changes, reducing the complexity of operation.

• Fault alarm function: The integrated controller has sound and light alarm functions, which can promptly remind users when a fault or low water level occurs. Users can quickly perform corresponding operations or maintenance based on the alarm prompts, improving the safety of equipment use.

• Simple function settings: The function settings of the equipment, such as motor rotation time, sewage discharge interval time, etc., can be simply set through the buttons on the control panel. Users can easily adjust the working parameters of the equipment according to actual needs.

To sum up, Horrol Technology's fully automatic sole cleaning machine has been carefully designed for convenience in maintenance and operation, making the equipment not only easy to maintain but also simple to operate, which lowers the user's usage threshold and improves the practicability and market competitiveness of the equipment.

6. Conclusion

Horrol Technology's fully automatic sole cleaning machine has demonstrated excellent performance in many fields with its efficient, automated operating process and sturdy and durable structure. Through in-depth research on the functional characteristics, application areas, cleaning effects, maintenance and operation convenience of the equipment, the following conclusions can be drawn:

6.1 Significant functional advantages

The radar microwave sensing technology used in the equipment improves the sensitivity and accuracy of the sensing, avoiding the problems of misjudgment and insensitivity. The design of the synchronous belt brush ensures efficient cleaning ability, while the automatic water inlet and water level sensing system ensures the stable operation and safety of the equipment. The combination of these functions makes the Horrol Technology fully automatic sole cleaning machine perform well in practical applications and meet the needs of different scenarios.

6.2 Wide range of applications

Horrol Technology's fully automatic sole cleaning machine is not only widely used in the field of industrial manufacturing, but also plays an important role in many fields such as scientific research institutions, medical systems, educational institutions and commercial buildings. The success of these applications proves the practicality and effectiveness of the equipment, and also demonstrates its potential in improving environmental hygiene and work efficiency.

6.3 Excellent cleaning effect

Data shows that the Horrol Technology fully automatic sole cleaning machine can remove 99% of sole dirt and dust within 2 seconds, which is the leading efficiency among similar products. The durability of the equipment and user feedback further confirm its excellent cleaning effect and user satisfaction.

6.4 Maintenance and Operation Convenience

The modular design and one-button operation of Horrol Technology's fully automatic sole cleaning machine greatly improves the convenience of maintenance and operation. The automatic induction start and intelligent water level control of the equipment reduce manual intervention, making the equipment easier to manage and use.

In summary, Horrol Technology's fully automatic sole cleaning machine has become a leader in the market with its advanced technology, wide application, excellent cleaning effect and convenient maintenance operation. With the continuous advancement of technology and further development of the market, Horrol Technology's fully automatic sole cleaning machine is expected to play a greater role in the future and provide efficient cleaning solutions for more industries.