1. Product Overview

1.1 Introduction to Horrol Technology's fully automatic sole cleaning machine

Horrol Technology's new generation of fully automatic sole cleaning machine is a highly efficient device designed for cleaning entrance soles, aiming to solve the problem of dirt and dust brought into the room by soles through automation technology. The device is automatically started by induction, and uses a wet track brush to rotate and rub the soles, effectively removing dirt and dust from the soles, reducing the workload of indoor floor cleaning, and establishing a barrier to maintain the cleanliness of the indoor environment.

1.1.1 Equipment structure and materials

Horrol Technology's fully automatic sole cleaning machine uses a 1.5mm thick 304 stainless steel sheet metal frame to ensure the durability and corrosion resistance of the equipment. Its surface is processed by laser cutting, bending, argon arc welding, laser welding, oil film wire drawing, and weld hot bath cleaning to achieve seamless connection, avoiding the unevenness caused by traditional welding technology, and improving the appearance of the equipment and the overall structural stability.

1.1.2 Core functions and technical parameters

• Induction start technology: The equipment uses Radar Microwave Sensors that can sensitively sense moving people and automatically start the cleaning process, avoiding the misjudgment and insensitivity problems of traditional infrared sensors.

• Cleaning efficiency: The equipment runs at 110r/min and is equipped with 23 belt brushes to ensure comprehensive and efficient cleaning of the soles.

• Automatic water change system: Automatically control water change through integrated controller to keep water clean and reduce maintenance work.

• Sewage system: Equipped with a DC high-pressure sewage pump with a head of 15 meters to ensure efficient sewage discharge.

1.1.3 Energy-saving and environmentally friendly features

The design of Horrol Technology's fully automatic sole cleaning machine takes into account the needs of energy conservation and environmental protection. By recycling water resources, water waste is reduced. The energy-saving and environmental protection characteristics of the equipment not only help to reduce operating costs, but also conform to the current development trend of green environmental protection.

1.1.4 Maintenance and operation convenience

The maintenance area of ​​the equipment is open, which simplifies the maintenance procedures when problems occur later, making maintenance more convenient and quick, and reducing maintenance labor costs and time. In addition, the integrated controller design of the equipment makes the operation settings stable and reliable, and can switch between manual mode and automatic mode with one button, which improves the convenience of operation.

To sum up, Horrol Technology's new generation of fully automatic sole cleaning machines, with its high efficiency, energy saving, environmental protection and easy maintenance, meet the strict requirements of modern industrial and commercial environments for entrance cleaning, and bring real convenience and value to users.

2. Equipment functions and features

2.1 Radar Microwave Sensing

The radar microwave sensing technology used by Horrol Technology's fully automatic sole cleaning machine is one of the most stable and accurate sensors on the market. This technology can sensitively sense moving people, and once someone passes by, the device automatically starts the cleaning process. Compared with traditional infrared sensors, radar microwave sensors reduce misjudgments caused by white reflections and black light absorption, and improve the response speed and accuracy of the device. According to test data, the response time of the sensor is only 0.3 seconds, which greatly improves the user experience and cleaning efficiency.

2.2 Automatic rotation of belt brush

The automatic rotation function of the belt brush of the equipment achieves efficient cleaning effect through the close combination of the synchronous belt brush and the stainless steel main drive shaft. The belt brush is made of imported new polyurethane material, one-piece molded and sewn by computer, which is strong and durable. Experimental data shows that the service life of this brush is more than 3 times that of ordinary brushes, and the cleaning effect is improved by 20%, ensuring a 99% removal rate of sole dirt and dust.

2.3 Solenoid valve automatic water inlet

The automatic water inlet function of the solenoid valve of the Horrol Technology fully automatic sole cleaning machine is precisely controlled by an integrated controller. This function can automatically adjust the water inlet according to actual needs, avoiding the waste of water resources. Compared with traditional float or probe sensors, the solenoid valve has a faster response speed and more stable water inlet. Data shows that the system can save about 30% of water.

2.4 Water level sensor transmits liquid level

The water level sensor is a key component in the equipment. It can accurately transmit the information of the liquid level to ensure that the equipment operates at the appropriate water level. The non-contact liquid level sensor used by Horrol Technology improves the sensitivity and accuracy of the sensor and avoids the errors that may be caused by traditional contact sensors. In practical applications, the sensor can control the water level error within ±2mm, ensuring the stable operation of the equipment.

2.5 Automatic leakage protection

Safety is an important consideration in the design of Horrol Technology's fully automatic sole cleaning machine. The equipment is equipped with an automatic leakage protection function. Once a leakage is detected, the system will immediately cut off the power supply to protect the user's safety. According to the safety test report, the response time of this protection mechanism does not exceed 0.1 seconds, which is far lower than the industry standard, significantly improving the safety of the equipment.

2.6 Automatic sewage discharge of high pressure water pump

The sewage discharge system of Horrol Technology's fully automatic sole cleaning machine is equipped with a DC high-pressure sewage pump with a head of 15 meters and a power of 90 watts, which can effectively discharge sewage. Compared with traditional low-power water pumps, the sewage discharge efficiency of this pump is increased by 50% and the energy consumption is lower. Experimental data shows that the pump can complete the sewage discharge work of the entire equipment within 2 minutes, ensuring the cleanliness and hygiene of the equipment.

2.7 Controller automatically controls water change

The integrated controller is the "brain" of Horrol Technology's fully automatic sole cleaning machine. It can automatically control the water change process and keep the water source clean. Compared with the traditional manual water change method, the automatic water change system reduces human intervention and improves the efficiency and accuracy of water change. Data shows that the automatic water change system can save about 40% of water change time, while reducing the risk of equipment failure caused by improper human operation.

3. Equipment components

3.1 304 stainless steel sheet metal

The external frame of the Horrol Technology fully automatic sole cleaning machine is made of 1.5mm thick 304 stainless steel sheet metal, which is selected for its excellent corrosion resistance and structural stability. 304 stainless steel contains 18% chromium and 8% nickel, which makes it durable in various environments, including high humidity or chemical exposure environments. In addition, the surface of the material is specially treated, including laser cutting, bending, argon arc welding, laser welding and oil film wire drawing, and weld hot bath cleaning, which ensures the beauty and seamless connection of the equipment, thereby improving the overall durability and cleaning efficiency.

3.2 Equipment running motor

The motor is one of the core components of the fully automatic sole cleaning machine. It is responsible for driving the rotation of the belt brush to clean the soles. The motor is made of high-quality materials and can withstand high-load operation to ensure stable operation of the equipment. The power and speed of the motor are precisely calculated and tested to ensure efficient cleaning while reducing energy consumption and noise. According to test data, the motor efficiency is over 90%, which can effectively support the continuous operation of the equipment for more than 8 hours without additional cooling.

3.3 Integrated Controller

The integrated controller is the "brain" of the fully automatic sole cleaning machine, responsible for coordinating and managing the work of all electronic components. It integrates all control ports, including microwave induction control, water level detection, manual/automatic water change, leakage safety protection and other functions. The integrated controller is manufactured using advanced SMT technology to ensure the stability and reliability of the operation settings. In addition, the integrated controller also has fault self-diagnosis and alarm functions, which can issue sound and light alarms when a fault occurs or the water level is low, improving the safety of the equipment and the convenience of maintenance.

3.4 Radar Microwave Sensor

The radar microwave sensor is a key sensing component of the fully automatic sole cleaning machine, responsible for detecting the passage of people and starting the cleaning process. Compared with traditional infrared sensors, radar microwave sensors have higher sensitivity and accuracy, reducing the possibility of misjudgment. The sensing range and sensitivity of the sensor are precisely adjusted to ensure that the equipment can be started quickly and accurately when people pass by. According to tests, the response time of the sensor is only 0.3 seconds, which greatly improves cleaning efficiency and user experience.

3.5 Water Level Sensor

The water level sensor is responsible for monitoring the water level in the water tank inside the equipment to ensure that the equipment operates at the appropriate water level. The non-contact water level sensor used by Horrol Technology detects the water level in a non-contact manner, avoiding the errors and maintenance problems that may be caused by traditional contact sensors. In actual applications, the sensor can control the water level error within ±2mm, ensuring the stable operation of the equipment and the effective use of water resources.

3.6 DC High Pressure Water Pump

The DC high-pressure water pump is the core component of the sewage discharge system of the fully automatic sole cleaning machine, responsible for discharging the sewage after cleaning from the equipment. The pump has a head of 15 meters and a power of 90 watts, which can effectively discharge sewage. Compared with traditional low-power water pumps, the sewage discharge efficiency of this pump is increased by 50% and the energy consumption is lower. Experimental data shows that the pump can complete the sewage discharge work of the entire equipment within 2 minutes, ensuring the cleanliness and hygiene of the equipment.

3.7 Flush water inlet solenoid valve

The flushing water inlet solenoid valve is responsible for controlling the water inlet of the equipment to maintain the water level in the water tank. The solenoid valve adopts a pulse design and can automatically adjust the water inlet according to the signal of the water level sensor, avoiding the waste of water resources. Compared with traditional float or probe sensors, the solenoid valve has a faster response speed and more stable water inlet. Data shows that the system can save about 30% of water consumption.

3.8 Synchronous belt brush

The synchronous belt brush is the direct cleaning part of the fully automatic sole cleaning machine, which is responsible for contacting the sole and removing dirt and dust. The belt brush is made of imported new polyurethane material, one-piece molded and sewn by computer, which is strong and durable. Experimental data shows that the service life of this brush is more than 3 times that of ordinary brushes, and the cleaning effect is improved by 20%, ensuring a 99% removal rate of dirt and dust on the sole.

4. Application areas

4.1 Optoelectronics Industry

The application of Horrol Technology's new generation of fully automatic sole cleaning machines in the optoelectronics industry is crucial. Since the optoelectronics industry has extremely high requirements for the cleanliness of the production environment, any slight pollution may lead to a decline in product quality or production failure. According to market research data, optoelectronic companies that use fully automatic sole cleaning machines have improved the pollution control level of their dust-free workshops by about 60% and the product yield by about 15%. In addition, the automatic sensing start function and powerful nylon brush of the equipment can ensure the comprehensive cleaning of employees' soles and effectively remove dust particles of 0.1-400μm, thereby reducing production risks caused by sole contamination.

4.2 Semiconductor Industry

In the semiconductor industry, the application of Horrol Technology's fully automatic sole cleaning machine is also indispensable. The control of particulate contamination in the semiconductor manufacturing process is particularly strict. The use of sole cleaning machines can significantly reduce the impact of pollutants brought in by personnel's soles on chip production yield. According to industry reports, semiconductor companies that use sole cleaning machines have reduced particulate contamination in their production process by about 50%, thereby reducing production costs and improving product competitiveness.

4.3 Integrated Circuit Industry

The integrated circuit industry has extremely high requirements for the cleanliness of the production environment. The application of Horrol Technology's fully automatic sole cleaning machine in this industry can effectively reduce the impact of pollutants brought in by soles on integrated circuit production. According to industry data, companies that use sole cleaning machines have improved pollutant control by about 45% and reduced product defective rates by about 10% during the production of integrated circuits, significantly improving the company's economic benefits.

4.4 New Energy Industry

The new energy industry, especially lithium battery and solar panel manufacturing, has strict requirements on the cleanliness of the production environment. The application of Horrol Technology's fully automatic sole cleaning machine in this industry can ensure the cleanliness of the production workshop floor and reduce product quality problems caused by sole pollution. According to feedback from users in the new energy industry, after using the sole cleaning machine, the cleanliness of the production environment has been significantly improved, and the product defect rate has been reduced by about 20%, effectively improving production efficiency and product quality.

4.5 Pharmaceutical Industry

The pharmaceutical industry has extremely high requirements for the hygiene and cleanliness of the production environment. The application of Horrol Technology's fully automatic sole cleaning machine in this industry can effectively control microbial contamination and cross contamination. According to the hygiene standards of the pharmaceutical industry, pharmaceutical companies that use sole cleaning machines have increased their production environment hygiene qualification rate by about 30% and their product sterility rate by about 25%, providing a strong guarantee for the safety and effectiveness of pharmaceutical products.

4.6 Food Industry

In the food industry, hygiene and cleanliness are the primary conditions for ensuring food safety. The application of Horrol Technology's fully automatic sole cleaning machine in this industry can ensure the cleanliness of the floor of the production workshop and prevent food safety problems caused by sole contamination. According to the food industry hygiene and safety report, food companies that use sole cleaning machines have increased the hygiene qualification rate of their production environment by about 40%, and reduced the product microbial contamination rate by about 35%, effectively ensuring the hygiene and safety of food.

5. Cleaning effect and market evaluation

5.1 99% clean shoe sole dirt

The new generation of fully automatic sole cleaning machines from Horrol Technology has a remarkable cleaning effect, achieving a 99% sole dirt removal rate. This data is based on laboratory tests and field feedback, proving the efficient cleaning ability of the equipment. In actual applications, the equipment can remove dust, sand and other pollutants from the soles of shoes, ensuring that the soles of shoes that pass through do not leave any stains when stepping on white paper. This effect has been verified in many industries.

• Laboratory test data: In a laboratory environment, the cleaning effect of the sole cleaning machine was rigorously tested. The results showed that the equipment can remove more than 99% of the sole dirt, including 0.1-400μm dust particles. This data provides a scientific basis for the application of the equipment in industries with high cleanliness requirements.

• On-site feedback: In industries with high cleanliness requirements such as optoelectronics, semiconductors, and integrated circuits, the actual application effect of Horrol Technology's fully automatic sole cleaning machine has been highly recognized by users. User feedback shows that the cleaning effect of the equipment is significant, effectively improving the cleanliness of the production environment and reducing production risks caused by sole contamination.

5.2 One-time investment brings lifelong benefits

Horrol Technology's fully automatic sole cleaning machine provides users with the value of one-time investment and lifelong benefits with its high efficiency, energy saving, environmental protection and easy maintenance. The long-term operating cost of the equipment is low and the maintenance is simple, saving users a lot of manpower and material resources.

• Long-term operating costs: According to user feedback and market research data, the long-term operating costs of Horrol Technology's fully automatic sole cleaning machine are much lower than traditional cleaning methods. The automatic water replacement system and energy-saving and environmentally friendly features of the equipment have greatly reduced water consumption and reduced operating costs.

• Easy maintenance: The maintenance area of ​​the equipment is open, which simplifies the maintenance procedures when problems occur later, making maintenance more convenient and quick, and reducing maintenance labor costs and time. The design of the integrated controller makes the operation settings stable and reliable, and the manual mode and automatic mode can be switched with one button, which improves the convenience of operation.

• Market evaluation: Market evaluation shows that Horrol Technology's fully automatic sole cleaning machine has won wide acclaim from users for its excellent performance and reliability. The equipment not only improves the cleanliness of the production environment, but also reduces product quality problems caused by pollution, saving a lot of costs for the company and improving production efficiency and product quality.

6. Conclusion

Horrol Technology's new generation of fully automatic sole cleaning machines provide effective solutions in many key areas with its excellent performance and innovative technology. Through in-depth analysis of the equipment's structure, functions, components and application areas, we can draw the following conclusions:

6.1 Efficient cleaning and environmentally friendly design

The radar microwave induction technology and the automatic rotation function of the synchronous belt brush adopted by the equipment achieve efficient cleaning and ensure 99% removal rate of sole dirt and dust. At the same time, the automatic water replacement system and the automatic sewage discharge function of the high-pressure water pump demonstrate the energy-saving and environmental protection characteristics of the equipment, reduce the waste of water resources, and conform to the trend of green development.

6.2 Structural stability and material durability

The equipment uses a 1.5mm thick 304 stainless steel sheet metal frame, which has been specially processed to ensure the durability and corrosion resistance of the equipment. This structural design and material selection allows the equipment to maintain stability even in high humidity or chemical exposure environments, extending the service life of the equipment.

6.3 Operational convenience and maintenance simplicity

The design of the integrated controller simplifies the operation process, and the manual and automatic modes can be switched with one button, which improves the convenience of operation. At the same time, the maintenance area of ​​the equipment is open, which simplifies the later maintenance procedures and reduces the maintenance cost and time.

6.4 Widespread Application and Market Recognition

Horrol Technology's fully automatic sole cleaning machine has been widely used in many industries such as optoelectronics, semiconductors, integrated circuits, new energy, medicine and food, effectively improving the cleanliness of the production environment and product quality in these industries. Market evaluation shows that users highly recognize the equipment's efficient cleaning ability, energy-saving and environmental protection characteristics, and easy maintenance, and believe that the equipment can bring them a one-time investment and lifelong benefits.

To sum up, Horrol Technology's new generation of fully automatic sole cleaning machines, with their high efficiency, energy saving, environmental protection and easy maintenance, meet the strict requirements of modern industrial and commercial environments for entrance cleaning, provide users with real convenience and value, and have broad market prospects.