Horrol Technology's fully automatic board collection machine is mainly used for downstream board collection work in SMT (surface mount technology) production lines. It collects boards by automatically replacing anti-static material frames, effectively reducing the workload of personnel and improving production efficiency. The equipment can be connected to furnaces, reflow soldering, fully automatic placement machines, printing machines and other equipment. It has a mature control system, is simple and easy to understand, and realizes the function of automatically replacing material frames and collecting materials. Horrol Technology's fully automatic board collection machine allows technology to accelerate you.

1. Overview of Horrol Technology's fully automatic board collecting machine

1.1 Product functions and application scenarios

Horrol Technology's fully automatic board collection machine is mainly used for downstream board collection in SMT (surface mount technology) production lines. It collects boards by automatically replacing anti-static material frames, effectively reducing the workload of personnel and improving production efficiency. The equipment can be connected to furnaces, reflow soldering, fully automatic placement machines, printing machines and other equipment. It has a mature control system, is simple and easy to understand, and realizes the function of automatically replacing material frames and collecting materials.

1.2 Technical Parameters

The eleventh generation of Horrol Technology's fully automatic unloading machine uses a ball screw for width adjustment. The track is made of electrophoresis aluminum alloy profiles. It is equipped with a newly developed stable and simple operation interface. The equipment adds ultra-thick painted steel plates, which are stable, durable and strong. The following are the specific technical parameters:

• Equipment models : HR-AL-250, HR-AL-330, HR-AL-390, HR-AL-460, each model is designed for PCB boards of different sizes.
• Control module : PLC industrial control module is adopted to ensure the stability and reliability of operation.
• Dimensions : The dimensions of different models are 1700x780x1200mm, 1900x860x1200mm, 2200x920x1200mm, and 2200x1120x1200mm.
• Frame loading time : All models are about 3 seconds, ensuring fast frame loading efficiency.
• Material box replacement time : about 5 seconds for all models, and the material box can be quickly replaced to meet different production needs.
• Power supply and load : unified as 220v/0.3kw, meeting industrial power standards.
• Air pressure and flow : 4-6 bar is required, flow ≤10L/minute, to adapt to different air pressure requirements.
• Track height : unified as 900±20mm, suitable for standard production line height.
• Conveying direction : both left and right, adapting to the production line layout.
• Allowable board thickness : Each model allows a board thickness of 0.4-5mm, suitable for a variety of PCB boards.
• Allowable component height : no more than 2.5cm, meeting the mounting requirements of most SMT components.
• Step selection : 1-4 (10mm step), providing flexible step adjustment.
• Sensors : All are photoelectric sensors to ensure accurate panel detection.
• Running motor : All are stepper motors, providing stable running power.
• Material frame size : Depending on the model, the sizes are 355x320x563mm, 460x400x563mm, 535x460x570mm, and 535x530x570mm.
• Fault detection : All are I/O signal detection, which is convenient for fault diagnosis and maintenance.
• Allowed board size : Depending on the model, the allowed board size varies, ranging from (50x50)x(350x250)mm to (50x50)x(530x460)mm.
• Equipment weight : Depending on the model, the weight is 150kg, 175kg, 215kg, and 240kg respectively.

The above technical parameters are a detailed introduction to Horrol Technology's fully automatic board collection machine, demonstrating its application capabilities and technical advantages in SMT production lines.

2. Equipment model and technical parameters

2.1 Overview of device models

The fully automatic board collecting machines provided by Horrol Technology include four models: HR-AL-250, HR-AL-330, HR-AL-390, and HR-AL-460, to meet the needs of SMT production lines of different sizes and requirements. These models are designed with full consideration of compatibility and scalability to adapt to PCB boards of different sizes and production line layouts.

2.2 Detailed analysis of technical parameters

2.2.1 Control Module

All models of the fully automatic panel machine use PLC industrial control modules, which are well-known for their high stability and reliability and are the first choice for industrial automation control systems. The use of PLC industrial control modules ensures the stability of the equipment during long-term operation and reduces the probability of failure.

2.2.2 Dimensions and weight

• HR-AL-250: Dimensions are 1700x780x1200mm and weight is 150kg.
• HR-AL-330: The overall dimensions are 1900x860x1200mm and the weight is 175kg.
• HR-AL-390: The overall dimensions are 2200x920x1200mm and the weight is 215kg.
• HR-AL-460: The overall dimensions are 2200x1120x1200mm and the weight is 240kg.

These size and weight parameters indicate that as the model increases, the size of the PCB boards that the equipment can handle also increases accordingly, and the weight of the equipment also increases to ensure the stability and load-bearing capacity of the structure.

2.2.3 Frame loading time and material box replacement time

All models have a frame loading time of approximately 3 seconds and a magazine change time of approximately 5 seconds. These fast operating times significantly increase the efficiency of your production line and reduce downtime caused by changing magazines.

2.2.4 Power supply and load and gas pressure and flow

The unified power supply requirement is 220v/0.3kw, the air pressure requirement is 4-6bar, and the flow rate is ≤10L/minute. The uniformity of these parameters simplifies the installation and maintenance of the equipment, while also ensuring the compatibility between different equipment.

2.2.5 Track height and transmission direction

The track height is unified at 900±20mm, and the conveying direction is left ⇆ right. These design parameters enable the equipment to seamlessly connect to the standard production line without additional adjustments.

2.2.6 Allowable plate thickness and part height

The allowable board thickness of all models is 0.4-5mm, and the allowable component height is no more than 2.5cm. The setting of these parameters ensures that the equipment can adapt to the placement needs of various PCB boards and components.

2.2.7 Step Selection and Sensors

The step size is 1-4 (10mm step) and the sensor is photoelectric. The application of these technologies improves the flexibility and detection accuracy of the equipment.

2.2.8 Running motor and material frame dimensions

The running motor is a stepper motor, and the size of the material frame varies according to the model. The use of stepper motors provides precise control and powerful power output, while different sizes of material frames can adapt to PCB boards of different sizes.

2.2.9 Fault Detection

All models use I/O signal detection for fault detection. This detection method is simple and efficient, and is convenient for quickly locating and solving problems.

2.2.10 Allowable board size and equipment weight

The variation of the allowed plate size and equipment weight reflects the adaptability and carrying capacity of different models, from the small HR-AL-250 to the large HR-AL-460, the equipment design meets the needs of production lines of different sizes.

3. Equipment functions and features

3.1 Functional Advantage Analysis

The functional advantage of Horrol Technology's fully automatic board collection machine lies in its high degree of automation, which can effectively improve the efficiency and stability of the SMT production line. The following are the specific functional advantages:

• Automation degree : The fully automatic board collecting machine realizes unmanned operation by automatically replacing the anti-static material frame, reducing manual intervention and the possibility of human error.
• 兼容性：设备可与多种SMT生产线设备对接，如炉子、回流焊、全自动贴片机、印刷机等，显示了其良好的兼容性和集成性。
• 操作简便：配备成熟操控系统，界面简洁，易于理解和操作，降低了操作人员的培训成本和操作难度。

3.2 设备特点详述

3.2.1 高效的宽度调节机制

合瑞科技全自动收板机采用滚珠丝杆进行宽度调节，相较于传统的T型丝杆，滚珠丝杆具有更高的精密度和更顺滑的操作体验，这使得设备在调节宽度时更加精确和稳定。

3.2.2 结构稳定性

轨道采用电泳工艺铝合金型材制作，这种材料具有高强度和耐腐蚀性，保证了设备的长期稳定运行。同时，设备增加的超强厚度烤漆钢板进一步提升了整体的稳定性和耐用性。

3.2.3 快速的上框与料箱更换时间

所有型号的上框时间约为3秒，料箱更换时间为约5秒，这样的快速响应时间确保了生产线的连续性和高效率。

3.2.4 统一的电源及负荷要求

统一的电源要求为220v/0.3kw，气压要求为4-6bar，流量≤10L/分钟，这种标准化的设计简化了设备的安装和维护工作，同时也确保了不同设备间的兼容性。

3.2.5 灵活的步距选择与精确的感应器

步距选择为1-4（10毫米步局），感应器为光电感应，这些技术的应用提高了设备的灵活性和检测精度，确保了收板过程的准确性。

3.2.6 强大的运行电机与多样化的料框尺寸

运行电机为步进电机，提供精确的控制和强大的动力输出。不同尺寸的料框适应不同大小的PCB板，增加了设备的适用性。

3.2.7 简便的故障检测

采用I/O信号检测进行故障检测，这种检测方式简单高效，便于快速定位和解决问题，减少了设备的停机时间。

3.2.8 广泛的尺寸适应性

允许板尺寸从（50x50）x（350x250）mm到（50x50）x（530x460）mm不等，这样的尺寸范围覆盖了绝大多数SMT生产线的需求，显示了设备的灵活性和适用性。

4. 设备优势

4.1 高度自动化与生产效率提升

合瑞科技全自动收板机通过自动化技术显著提升了SMT生产线的效率。自动更换防静电料框的功能减少了人工操作，降低了因人为因素导致的生产延误和错误率。根据生产线的实际需求，设备能够在约3秒内完成上框，约5秒内完成料箱更换，这样的快速响应能力确保了生产线的连续运转，提高了整体的生产效率。

4.2 精确的宽度调节与兼容性

采用滚珠丝杆进行宽度调节，合瑞科技全自动下板机能够精确适应不同尺寸的PCB板，调节精度高，操作顺滑。这一特点使得设备能够兼容多种生产线设备，如炉子、回流焊、全自动贴片机、印刷机等，显示了其良好的兼容性和集成性。

4.3 结构稳定性与耐用性

设备轨道采用电泳工艺铝合金型材制作，这种材料具有高强度和耐腐蚀性，保证了设备的长期稳定运行。同时，设备增加的超强厚度烤漆钢板进一步提升了整体的稳定性和耐用性，减少了因设备故障导致的生产中断。

4.4 统一的电源及负荷要求

合瑞科技全自动收板机的电源要求为220v/0.3kw，气压要求为4-6bar，流量≤10L/分钟，这种标准化的设计简化了设备的安装和维护工作，同时也确保了不同设备间的兼容性，降低了生产线的复杂性和维护成本。

4.5 灵活的步距选择与精确的感应器

步距选择为1-4（10毫米步局），感应器为光电感应，这些技术的应用提高了设备的灵活性和检测精度。精确的感应器确保了收板过程的准确性，减少了因检测失误导致的不良品。

4.6 强大的运行电机与多样化的料框尺寸

运行电机为步进电机，提供精确的控制和强大的动力输出。不同尺寸的料框适应不同大小的PCB板，增加了设备的适用性，使得合瑞科技全自动收板机能够满足不同客户的需求。

4.7 简便的故障检测

采用I/O信号检测进行故障检测，这种检测方式简单高效，便于快速定位和解决问题，减少了设备的停机时间，提高了生产线的稳定性和可靠性。

4.8 广泛的尺寸适应性

允许板尺寸从（50x50）x（350x250）mm到（50x50）x（530x460）mm不等，这样的尺寸范围覆盖了绝大多数SMT生产线的需求，显示了合瑞科技全自动收板机的灵活性和适用性。这种广泛的适应性使得设备能够服务于多种规模和需求的生产线，增加了其市场竞争力。

5. 设备操作与维护

5.1 设备操作流程

合瑞科技全自动收板机的操作流程设计得简洁直观，以确保操作人员能够快速上手。以下是设备的基本操作流程：

• 开机准备：确保电源及气压符合设备要求，检查所有连接线和气管是否牢固，无泄漏现象。
• 参数设置：根据待处理的PCB板尺寸和特性，在操作界面上设置相应的参数，包括板厚、步距等。
• 料框装载：将空的防静电料框放置到指定位置，确保料框正确放置并固定。
• 开始运行：启动设备，观察设备运行是否平稳，确认PCB板顺利进入收板区域。
• 监控与调整：在设备运行过程中，监控PCB板的收板情况，如有需要，及时调整参数以适应不同的生产需求。
• 料框更换：完成一定数量的PCB板收板后，根据提示更换已满的料框，并装载新的空料框。
• 关机与清洁：完成生产任务后，关闭设备电源，并对设备进行清洁和日常保养。

5.2 维护保养措施

为了保证合瑞科技全自动收板机的长期稳定运行，以下是一些关键的维护保养措施：

• 定期检查：定期检查设备的电源线、气管、传感器等关键部件，确保没有磨损或损坏。
• 清洁保养：每次使用后，对设备进行清洁，特别是光电感应器和滚珠丝杆，以保持其精确度。
• 润滑维护：根据制造商的推荐，定期对设备的活动部件进行润滑，减少磨损，延长设备寿命。
• 故障检测：利用设备的I/O信号检测功能，定期进行故障检测，及时发现并解决问题。
• 软件更新：根据制造商的指导，定期更新设备的控制软件，以获得最新的功能和性能改进。
• 操作培训：对操作人员进行定期培训，确保他们熟悉设备的操作流程和应急处理措施。
• 备件管理：保持关键备件的库存，如滚珠丝杆、步进电机等，以便在需要时能够迅速更换。

通过遵循上述操作流程和维护保养措施，合瑞科技全自动收板机能够保持最佳的工作状态，为SMT生产线提供高效、稳定的收板服务。

6. 市场评价与应用案例

6.1 市场评价概览

合瑞科技全自动收板机在市场上的评价普遍积极，客户对其自动化程度、操作简便性以及结构稳定性给予了高度认可。以下是市场评价的几个关键点：

• Automation and efficiency improvement : Customers generally believe that the automation function of Horrol Technology's fully automatic board collecting machine has significantly improved the efficiency of the production line, reduced manual operations, and reduced production costs.
• Ease of operation : User feedback shows that the equipment's control system is simple and intuitive, easy to learn and operate, and reduces dependence on professional operators.
• Structural stability and durability : Market feedback emphasizes the structural stability and durability of the equipment, especially its performance under long-term operation and high-load working conditions.

6.2 Application Case Analysis

Horrol Technology's fully automatic board collection machine has been successfully applied in multiple SMT production lines. The following are some specific application cases:

6.2.1 Application in the electronics manufacturing industry

In the electronics manufacturing industry, Horrol Technology's fully automatic board collecting machine is widely used in production lines of various sizes. For example, a large electronics manufacturing company successfully increased the automation level of its production line by 30% by introducing Horrol Technology's fully automatic board collecting machine, while reducing the defective product rate caused by manual operation errors.

6.2.2 Application in the field of automotive electronics

In the field of automotive electronics, Horrol Technology's fully automatic board collection machine is favored for its high stability and durability. An automotive electronics manufacturer has achieved efficient board collection of PCB boards and improved production efficiency by using this equipment. Due to the high-precision width adjustment function of the equipment, it can adapt to the PCB board requirements of different models.

6.2.3 Application of communication equipment manufacturing

In the communications equipment manufacturing industry, the application of Horrol Technology's fully automatic board collection machine has helped companies achieve rapid product line change and production adjustments. A communications equipment manufacturer took advantage of the equipment's ability to quickly replace material frames, shortening product line change time and improving production line flexibility.

6.3 Customer Testimonials Summary

According to customer feedback, Horrol Technology's fully automatic board collecting machine has the following advantages in practical applications:

• Improve production efficiency : Automatic board collection reduces manual operations and improves the overall efficiency of the production line.
• Reduce defective product rate : Precise width adjustment and photoelectric sensors reduce operating errors, thereby reducing the defective product rate.
• Easy to operate and maintain : The concise operation interface and simple maintenance process reduce the training requirements for operators and the difficulty of maintenance.
• Stable and durable structure : The use of electrophoretic aluminum alloy profiles and ultra-thick painted steel plates enables the equipment to maintain stable operation under high load.

In summary, Horrol Technology's fully automatic board collecting machine has generally received good reviews in the market, and its successful application cases in multiple industries have further proved the efficiency, stability and practicality of the equipment.

7. Conclusion

Horrol Technology's fully automatic board collection machine plays an important role in the SMT production line with its high degree of automation, precise adjustment, structural stability and user-friendly operation interface. Through an in-depth analysis of the equipment's technical parameters, functional characteristics, operation and maintenance procedures, and market evaluation, we can draw the following conclusions:

7.1 Improving production efficiency and reducing costs

The fully automatic board collecting machine reduces manual intervention through automated operation, significantly improving production efficiency. The fast frame and material frame replacement time further reduces downtime and reduces production costs. The technical parameters of the equipment, such as the fast-response PLC industrial control module, precise ball screw width adjustment, and stable stepper motor operation, jointly ensure the continuity and high efficiency of the production line.

7.2 Enhance the compatibility and applicability of equipment

The design of Horrol Technology's fully automatic board collection machine takes into account the needs of different production lines, and its compatibility and applicability have been recognized by the market. The equipment can be connected with a variety of SMT equipment and adapt to PCB boards of different sizes and thicknesses, which enables the equipment to serve production lines of different sizes and needs.

7.3 Ensure easy operation and maintenance

The equipment's operating interface is simple and intuitive, easy to understand and operate, reducing the operator's training costs and operating difficulty. At the same time, simple fault detection and maintenance measures ensure the long-term stable operation of the equipment and reduce production interruptions caused by equipment failures.

7.4 Gaining positive market evaluation

Market evaluation shows that Horrol Technology's fully automatic board collecting machine has received positive feedback from customers in terms of automation, ease of operation and structural stability. Successful application cases in multiple industries such as electronics manufacturing, automotive electronics and communications equipment manufacturing have further proved the efficiency, stability and practicality of the equipment.

In summary, Horrol Technology's fully automatic board collecting machine occupies an important position in the SMT industry with its excellent performance and wide applicability, providing strong support for improving production efficiency, reducing costs and enhancing the flexibility of production lines.